OEM type connectors were used for all auxiliary connections
Auxiliary wiring fits into the same space as the OEM wiring
Heated grips get surprisingly hot on MAX
Fabricated parts ready for paint
Consul bracket fabrication
Consul mount holds GPS (and fuseholder), Trailtech, Cigarette socket, BMW style PTO socket, aux charging switches, heated grip switch and iPod remote
Handlebar clamp bolts from BMW F650 have an additional internal thread that I used to mount my consul bracket
Damper rods required extra holes drilling for Race Tech 'Gold Valves'
Cogent Dynamics suspension upgrade includes quality internals and adjustable rebound damping
Most of the toolkit packs into the OEM pouch
onsumables fit into plastic tub pictured
2 x spare tubes, consumables and f/sprocket fit inside the tooltube
'Mega' tooltube holds 2x inner tubes and consumables. An additional cap mounted bracket allows the cap to be locked on
Scottoiler was a snug fit. Additional fuel tab is used for filling camp stove
Scottoiler 'Lube Tube' tucks away behind OEM tooltube
Screen is a Laminar Lip for a Suzuki B-King and mounted using 'well nuts'
Half of the Q/R system mounts to the case. The other half is on the rack...
Peicase slides onto rack mounted plate...
...and locks into place
Loop allows camping bag to be carried on the pillion seat, keeping the weight more centred
Loop han be detached by unscrewing 2x nyloc nuts. Box section tube was added to the rack for the loop slide into
Prop Stand in use
Prop Stand mounts inside pannier frame. Pump mounts the same way on opposite side
Water carrier brackets hold 5l each and cxan be detached by unscrewing 1 xM6 bolt and 1x M8 nyloc each side
KLS switchgear added 'Off' position to lights. ASV clutch lever is span adjustable
The finished article
Ready to roll...
Broken GPS Bracket. 'Garry Hostel' Mexico City
Aluminium tootube, World Racing, Torrance, CA
Pannier frame extension with tooltube holder
New rack design, Cali